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Industrial · Petrochemical · Relocation

Plant Engineering

From concept to commissioning — industrial plant design, process engineering, and turnkey project execution. Including petrochemical plants and plant relocation engineering. Proven track record.

Featured Project

Aluminium Dross Recycling Plant

Pan Ecotech's flagship plant engineering achievement — a complete turnkey industrial facility in Qatar.

Client:Environmental Solutions Company|Location:Doha Environmental Industrial Complex, Qatar|Capacity:8,000 tons/year

Project Overview

A complete aluminium dross recycling facility designed and executed by Pan Ecotech. The plant processes aluminium dross — a byproduct of aluminium smelting — to recover high-purity aluminium while minimizing environmental impact through closed-loop waste management.

Scope:Complete plant engineering from design to commissioning
Process:High-purity aluminium recovery from dross
Environmental Design:Closed-loop waste minimization system
Delivery:Turnkey — fully operational on handover
Compliance:Qatar environmental standards

8,000

Tons/Year Capacity

100%

Turnkey Delivery

Aluminium dross recycling facility
Aluminium recovery and processing system
Our Capabilities

End-to-End Plant Engineering

From feasibility study to full commissioning, Pan Ecotech manages every phase of industrial plant projects.

📐01

Process Engineering

Process design, material flow analysis, mass and energy balancing, P&ID development.

🏗️02

Plant Layout

Equipment arrangement, space optimization, safety compliance, and constructability review.

📦03

Equipment Procurement

Sourcing, specification, and procurement of all plant equipment with quality validation.

04

Commissioning

Cold/hot commissioning, operational testing, performance verification, and handover.

Petrochemical

Petrochemical Plant Engineering

Turnkey engineering across the full spectrum of petrochemical operations — from refinery process units and gas processing to chemical production facilities.

🏭

Refinery & Gas Processing Units

CDU / VDU (Crude & Vacuum Distillation)
FCC (Fluid Catalytic Cracking) · Hydrocracking · Hydrotreating
NGL Recovery · LPG Fractionation · Gas Processing Plants
Sulfur Recovery Unit (SRU) · Amine / Claus Process
Tank Farm & Terminal Facility Design
⚗️

Chemical & Polymer Plants

Ethylene · Propylene Production (Naphtha / Ethane Cracker)
Polyethylene (PE) · Polypropylene (PP) Polymerization
Aromatics (BTX) Extraction & Separation
Methanol · Ammonia · Urea Production Facilities
Specialty & Fine Chemical Batch / Continuous Processes
🔧

Utility Systems

Steam, cooling water, instrument air, nitrogen supply system design & construction

🛡️

Safety Systems

ESD, Fire & Gas detection (F&G), flare systems, SIL-rated design

🔗

Piping & Pipe Rack

In-plant piping design, pipe rack structural engineering, stress analysis

🌿

Environmental

Emission control, wastewater treatment, noise & vibration mitigation

Relocation

Plant Relocation Engineering

Complete engineering for dismantling, relocating, and re-commissioning existing plants at new sites. Achieve 40–60% cost savings versus greenfield construction while minimizing project risk with proven equipment.

📋01

Feasibility & Condition Assessment

Equipment condition evaluation, remaining life analysis, relocation viability study. Brownfield/greenfield site assessment and cost-schedule comparison.

🔩02

Dismantling Engineering

Systematic disassembly sequencing for structures, piping, and E&I. Equipment protection & packaging specs, hazmat handling plans, and dismantling safety management.

🏗️03

Equipment Refurbishment

Detailed inspection and repair/upgrade of relocated equipment. Rotating equipment overhaul, heat exchanger re-tubing, NDE on weldments, pressure vessel re-certification.

🚛04

Logistics & Heavy Transport

Heavy lift planning, special transport route engineering, multimodal sea/land transport coordination. Customs and regulatory documentation support.

🏭05

Re-erection at New Site

Foundation & civil engineering, equipment repositioning, piping reconnection, E&I reinstallation. Layout optimization for new site conditions and local code compliance.

06

Commissioning & Verification

Line flushing, leak testing, cold/hot commissioning, Performance Test Run (PTR). Post-startup stabilization support and handover.

Key Advantages of Plant Relocation

💰

40–60%

Cost Savings vs. Greenfield

⏱️

30–50%

Schedule Reduction

Proven

Reuse of Field-Tested Equipment

🛡️

Minimized

Technical & Project Risk

Assembly Programs

CKD/SKD Assembly Line Deployment

Pan Ecotech deploys complete assembly production lines in partner countries — transferring Korean manufacturing technology to enable local production of high-quality components.

Korean production technology transfer to partner country
Latest assembly equipment supply and installation
Operator training and certification programs
Quality management system setup and validation
Ongoing technical support and troubleshooting
Proven model: Wiper blade CKD line deployed in MENA

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